Design, Analysis and Audits: Comprehensive review and optimization of existing or conceptual designs.
Performance Evaluation: Utilizing advanced CFD and Finite Element Analysis (FEA) for detailed flow and structural analysis.
Troubleshooting & Failure Analysis: Expert support in diagnosing operational issues and reconstructing reasons for failures to prevent recurrence.
Prototyping & Testing: In collaboration with industry and academic partners, we offer functional prototypes and experimental investigations.
The consultancy delivers end-to-end solutions for axial and radial turbomachinery—including compressors, turbines, fans, and blowers—spanning aerodynamic design, performance optimization to achieve superior efficiency and reliability.
Aerodynamic Design: Develop conceptual and detailed blade, impeller, vane, and volute geometries optimized for key metrics like efficiency, pressure ratio, and mass flow.
Performance Analysis & Optimization: Leverage advanced CFD (ANSYS CFX, Fluent) to model complex flows, pinpoint losses (shocks, secondary flows, cavitation), and refine designs across operating envelopes.
Prototyping & Testing: Guide rapid prototyping, additive manufacturing, and experimental validation with partners, drawing on proven testing protocols.
Re-rating & Legacy Support: Upgrade existing machines to boost performance or extend service life without compromising safety.
Projects are fully customized, from research to turnkey engineering. Key phases include:
Preliminary Design: Define thermodynamics and geometry via 1D meanline tools (specific speed, flow, RPM).
3D Geometric Modeling: Build precise CAD for flowpaths and assemblies.
Detailed Simulation: Run 3D CFD/FEA to predict performance and integrity.
Design Optimization: Apply multi-objective algorithms for peak results at off-design points.
Documentation & Reporting: Deliver reports, 2D drawings, and manuals ready for manufacturing.
Performance Testing: Measuring key metrics such as efficiency, flow rate, pressure ratio, and power output under various operating conditions with available test facilities.
Mechanical Integrity and Durability Testing: Evaluating structural integrity, vibration characteristics, and material behavior under expected loads and temperatures.
Aerodynamic and Thermodynamic Analysis: Utilizing data from testing to validate computational fluid dynamics (CFD) models and optimize the aerodynamic performance of blades and flow paths.
Troubleshooting and Diagnostics: Identifying the root causes of performance degradation, operational issues, or unexpected failures using advanced diagnostic tools and techniques. e.Performance Upgrades: Recommending design modifications or operational adjustments to enhance efficiency, reduce emissions, or extend the operational lifespan of the turbomachine.
Training and Knowledge Transfer: Offering specialized training to in-house engineering teams on best practices for turbomachinery testing and analysis practices.
Design & Analysis: Learn to apply thermodynamic and fluid dynamic principles to design high-efficiency axial and radial flow machines. This includes preliminary (meanline) design, detailed 3D blade design, and the use of modern Computational Fluid Dynamics (CFD) tools for performance prediction and optimization.
Testing & Validation: Understand experimental methods, including testing in facilities and flow visualization, to validate simulation results and evaluate machine performance in real-world scenarios.
Training and Knowledge Transfer: Offering specialized training to in-house engineering teams on best practices for turbomachinery testing and analysis practices.
